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Gas Cooler and Compressor Intercooler

Cool the gas, knock out the water, and see what a warm intercooler costs at the next stage.

Wet-gas coolers and intercoolers: dew point, condensate load, sensible and latent duty, U and fouling — and the extra compressor power a warm intercooler costs.

USD 49

FormatExcel workbook (.xlsx), no macros
Versionv1.0
Works inExcel 2010 or later, Windows and Mac
UnitsSI, US and British, mixed freely
IncludesGuide tab with method and references, calculator, print-ready report
Checked againstAir intercooler case against humid-air reference data: dew point within 0.2 °C, duty within 0.3 %.
Free versionTry the online calculator

Single-user licence. Team and site licences: see options. Instant download after payment; you also get updates to this major version.

Gas Cooler and Compressor Intercooler — sample pages

What it does

Wet gas done properly

Water content from dry, saturated, mol % or intake-air relative humidity; dew point, outlet humidity and condensate (knock-out) load.

Sensible plus latent duty

Weighted MTD over the condensing curve, F factor, U, fouling resistance and cleanliness.

Any gas

A pure gas or a mixture from the fluid library; flow as mass or Nm³/h, wet or dry.

Next-stage power

Extra compressor power when suction is warmer than design, and its yearly cost.

Clear checks

Approach, condensation and input warnings with ranked findings.

Print-ready report

Inputs, results, findings and charts on A4.

Built for engineers

  • Visible formulas — nothing hidden, so you can check every step.
  • Fully referenced — methods from the standard references, checked against their published worked examples.
  • Safe to share — sheets are protected against accidental edits, with an open password so you can still customise.
  • Built-in input checks — clear warnings for impossible inputs and values outside typical ranges.

For engineering estimates; verify against site data. Code-based methods are aligned with the publicly documented procedure; they are not a licensed reproduction or a certification.