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Excel tool

Waste Heat Recovery

Put a number on the heat going up your stack.

How much heat a hot gas or flue gas can give back — as steam or to heat another stream — with fuel saved, CO₂ avoided and payback.

USD 49

FormatExcel workbook (.xlsx), no macros
Versionv1.0
Works inExcel 2010 or later, Windows and Mac
UnitsSI, US and British, mixed freely
IncludesGuide tab with method and references, calculator, print-ready report
Checked againstFlue-gas steam generation and hot-water cases within 0.1 % of an independent reference calculation.
Free versionTry the online calculator

Single-user licence. Team and site licences: see options. Instant download after payment; you also get updates to this major version.

Waste Heat Recovery — sample pages

What it does

Steam generation

Heat recovery steam generator with pinch and approach, blowdown, optional superheat and a stack temperature limit.

Or heat a stream

Heat a liquid or gas with minimum temperature differences at both ends; receiver flow calculated or given.

Any hot stream

Flue gas, process gas or liquid from the fluid library, or a gas mixture.

Money and emissions

Fuel saved, cost saved per year, CO₂ avoided and simple payback.

Zone duties

Economiser, evaporator and superheater duties and a temperature–heat diagram.

Print-ready report

Inputs, results, findings and the chart on A4.

Built for engineers

  • Visible formulas — nothing hidden, so you can check every step.
  • Fully referenced — methods from the standard references, checked against their published worked examples.
  • Safe to share — sheets are protected against accidental edits, with an open password so you can still customise.
  • Built-in input checks — clear warnings for impossible inputs and values outside typical ranges.

For engineering estimates; verify against site data. Code-based methods are aligned with the publicly documented procedure; they are not a licensed reproduction or a certification.